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Carbondale WTP

Expanding Water Treatment Capacity to 1.5 MGD with Upgraded Filtration and Controls

The Roaring Fork Water Treatment Plant is a primary source of potable water for the Town of Carbondale. This project included the design, permitting, and construction administration for a major plant upgrade and expansion, increasing treatment capacity from 1.0 to 1.5 MGD. Roaring Fork Engineering evaluated multiple treatment technologies to identify the most cost-effective and operationally efficient solution. The project ultimately transitioned the plant from a membrane system to a modern filtration system, reducing operational complexity while positioning the facility for long-term growth.

Challenges & highlights

A key challenge of this project was upgrading a critical, active treatment facility without disrupting water service to the community. Roaring Fork Engineering worked closely with the Town and the selected contractor to develop a phased construction approach that maintained continuous plant operations throughout the upgrade.

The existing system was labor-intensive, space-constrained, and limited the Town’s ability to expand capacity. The new filtration system significantly reduces operator workload, simplifies treatment processes, and occupies less physical space, creating the flexibility needed for future expansion.

In parallel, the project included comprehensive upgrades to the well field controls and monitoring systems. Previously, operators had limited visibility into individual well performance. The updated system enables independent monitoring and testing of each well, improving system diagnostics, operational decision-making, and long-term source water management.

Additional project components included permitting through the Colorado Department of Public Health and Environment, development of an Engineer’s Opinion of Probable Cost for budgeting, hydraulic modeling, piping layout, and constructability analysis to ensure efficient implementation.

The results

This project represents a significant advancement in Carbondale’s water infrastructure, expanding treatment capacity by 50 percent while improving reliability and operational efficiency.

The upgraded filtration system reduces maintenance demands and streamlines daily operations, allowing staff to manage the system more effectively. At the same time, the reduced footprint and improved layout create the physical and operational capacity needed for future expansion.

Enhanced well field monitoring provides operators with critical data and control that was previously unavailable, strengthening the Town’s ability to manage its water supply and respond to changing conditions over time.

Together, these improvements position the Roaring Fork Water Treatment Plant to reliably serve a growing community while maintaining high standards for water quality and system resilience

Elevation: 6,181

Location: Carbondale, CO

  • Analyze new technologies for the most economical treatment option
  • Permitting through the Colorado Department of Public Health and Environment (CDPHE)
  • Engineer’s Opinion of Probable Cost (EPOC) for budgeting purposes
  • Hydraulic modeling, piping layout, and constructability analysis
  • Construction administration

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