TonyView has an interactive 3D guide that is encouraged to look through when in the installation process. If you are more of a reader, this blog will provide you with the step-by-step instructions on how to install TonyView based off of the 3D Installation Guide.
Critical Installation Guidance
Weatherproofing: Proper moisture management is crucial. Ensure flashing and sealing systems prevent water infiltration. Always install per manufacturers requirements.
Structural Integrity: Verify all substrates are level, plumb and structurally sound. Ensure headers and supporting structures meet load-bearing requirements and allow for thermal expansion.
Product Compatibility: This window system is designed for use in water-managed wall systems only. Do not install barrier systems like EIFS (Exterior Insulation and Finish Systems) without additional approved moisture management measures.
Maintenance & Care
Be sure to clean frames and glass with mild soap and water. Avoid abrasive materials or harsh chemicals that may damage finishes. For any aluminium-clad or factory-finished products, do not use solvents such as toluene, xylene, or mineral spirits.
Local Compliance Requirements
TonyView is a structural installation to your building, As such, you must comply with all Local, State and Federal Building Code Requirements for the placement of a structural member in your building.
We highly recommend installation by licensed professionals and any failure to comply with these instructions and/or building codes may result in serious risks, liability issues and warranty nullification.
Listed below are the step-by-step instructions on installation, if you are remodeling the steps will be directly below, if you are installing into new construction continue scrolling for the step-by-step guide.
Instructions: Remodeling/Retrofit TonyView Installation utilizing existing in-place headers
Preparation and Demolition:
- Level Substrate: Ensure the concrete or wood substrate is level. Use high-performance concrete fill or grinding if necessary.
- Remove Adjacent Openings
- For adjacent doors/windows, remove them
- For adjacent blank walls, strip back framing to expose a minimum of 32 inches of the corner.
3. Shore Existing Headers:
- Shore each header and jack it up an additional 1⁄4” at the TV corner end.
- If there’s a point load (where there is no supporting header) within 32 inches, shore it from below but keep at least 16 inches from the corner to avoid interference.
Plaster Removal (If Applicable): Remove plaster from the bottom of the top plate above. Drywall may be left but could crack during work.
Protect Area: Shield openings from weather and vandalism and cover flooring. Consult professionals if electrical, plumbing, or mechanical systems need adjustments.
Remove Framed Corner: Remove the existing corner framing and secure the area until the TonyView unit is installed.
Installation:
1. Check Header Height:
- Existing headers should be 1⁄4” higher than the TonyView.
- Trim headers up to 1⁄2” if necessary or shim under the existing header for final installation. Only trim header at the TV structural cap.
2. Template for Fasteners:
- Use the provided template to mark drilling points for concrete fasteners. Drill holes per manufacturers requirements.
- Ensure the corner point aligns with the headers above and the template is squared. Do not install fasteners yet.
3. Frame Floor Substrate Support:
- Solid block the corner frame floor assembly (minimum 3 inches deep and 16 inches in each direction). o For wood framing, pre-drilling is required.
4. Install Stainless Steel Sill Shoe:
- Clean the substrate and apply a continuous sealant layer.
- Press the sill shoe into place with a 2×4 and at least 20 lbs. of pressure. Allow sealant to set.
5. Install Structural L Bracket:
- Tack the bracket to the headers. Measure and install shims as needed to account for header lifting.
- Tack the Header Back Plate in place and mark holes for drilling. Drill and install bolts loosely.
6. Place TonyView Unit:
- Slide the unit into position from outside. Insert thermal shims (sized to height) between the TV Frame and Structural L Bracket.
- Align the unit and plumb it in place.
8. Secure Sill Plate: Install fasteners through the TV Sill Plate into
concrete or wood framing. Do not fully tighten fasteners.
9.Secure Brackets:
- Install vertical screws through the TonyView Upper Head Plate into the Structural L Bracket. Only loosely tighten.
- Verify that the TV Unit is Plumb and level. Slowly release shoring to load 20% of the weight onto the unit. Reverify Plumb and level and tighten all fasteners and bolts to approximately 50%. Increase load onto the TV Unit to about 80% and tighten all fasteners securely. Drop the shoring and fully load the TV Unit; check all fasteners to verify final tightening.
Instructions for New Construction/New Header TonyView
Floor and Frame Preparation:
Level Substrate: Ensure the concrete or substrate is flat and level.
Frame Support: Solid block the floor corner frame assembly (minimum 3 inches deep and 16 inches in each direction).
Framing Considerations:
- Header Placement: Headers must meet at a 45-degree mitered
angle at the corner. - Alignment: Ensure the corner is plumb within 1⁄4” in all directions. Use a TonyView unit for alignment before final fastening headers.
- Avoid Point Loads: Do not create or drop heavy point loads over the TV Unit.
- Shear Resistance: Ensure shear elements are installed on the wall planes adjacent to the TV Unit. Please note the TV Unit is not designed to resist shear. Placing the TV Unit under any shear condition(s) will void the warranty.
Installation:
Locate Corner Points: Verify corner point and wall plane lines
using a plumb line.
Drill for Floor Fasteners: Use the template to mark and drill holes in concrete or wood framing. Do not install fasteners yet.
Install Stainless Steel Sill Shoe: Follow the same procedure as in the remodeling section.
Header Preparation: Drill clearance holes in the headers for vertical fasteners prior to installation (on the ground).
Set TonyView Unit:
Assemble and position the unit using the supplied thermal shims for adjustment (if necessary).
Install the new headers onto the TV Unit.
Secure the TV Unit temporarily by tack-nailing the headers and fastening the sill plate to concrete or wood.
Plumb the unit in all directions before final tightening.
Note: Never let the TV Unit go unbraced once the floor fasteners have been installed. The TV Unit must remain vertically plumbed and erect prior to the headers being laced upon the TV Unit. Never ‘rack’ the TV Unit under any conditions, this will potentially void your warranty.
Secure Headers:
Tack the Header Back Plate opposite the Structural L Bracket.
Drill and install bolts and nuts, tightening them loosely.
Completely tighten the floor fasteners. Then completely tighten the TV Unit to the TV L bracket (if the spacer was replaced). Then completely tighten the L Bracket and Back Plate bolts.
Final Steps:
Keep protective material on the TonyView unit during construction. Ensure all fasteners are tightened to specifications. Remove all bracing and verify alignment
Questions?
Q: What should I do if the existing header is not level or is slightly misaligned with the rough opening? A: Use a laser level or long level to identify the high and low points of the header. Shim the low side using high-performance shims, ensuring they are positioned securely under the header. If the header is too low overall, you may trim up to 1⁄2 inch from the bottom of the header. Ensure that any modifications do not compromise structural integrity. Recheck for level before proceeding with the installation of the TonyView unit. Q: How can I ensure that the TonyView unit is plumb and square within the opening before fastening? A: Use a plumb bob or laser level to verify vertical alignment on both sides of the unit. Measure the diagonal distances across the opening (corner-to-corner) to ensure they are equal. Make necessary adjustments using shims beneath the unit or at the sides. Once plumb and square, temporarily tack the unit in place with nails or clamps before securing it permanently. For further assistance, contact us.
